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FlexiOH® vs plaster, fiberglass, thermoplastic and 3D-printed casts

Side by side, on the things patients and cast rooms actually notice.

FlexiOH®Plaster of ParisFiberglassThermoplastic3D-printed cast
Holds a closed reductionapplied and moulded immediately after reductionYesYesNoNo
Application processCured with RizyCure lightWater bathWater bathHot water bath or hot-air oven3D scan, model and print
Material sensitive to moistureNoYesYesNoNo
MouldabilityEasy and goodEasy and goodPoorEasy and goodNo adjustment after printing
Skill requiredModerateAdvancedAdvancedAdvancedModerate
Application time10–12 min30–45 min20–25 min25–30 min12–24 hours
Post-curing / setting time5–10 min10–12 hours15–20 min10–15 minNot applicable
WeightVery lightVery heavyLightLightVery light
RigidityNo change with heat or moistureStrength reduces with moisture over timeVery rigid, too strong to cutLoses rigidity at higher temperatureNo change with heat or moisture
WashabilityAbsolutely washableNoNoPartialAbsolutely washable
Drying after washingSelf-dryingNot applicableNot applicable30 min – 1 hour, special careSelf-drying
Skin hygieneBestPoorPoorBetterBest
Dead-skin accumulationNoYesYesYesNo
Skin visible after applicationYesNoNoNoYes
Surface in contact with skinWater non-absorbent foamStockinetteStockinetteDirect skinDirect skin
Skin irritationVery little or noneHighHighLessVery little or none
X-ray penetrationPartialVery littlePartialPartialYes

Swipe the table sideways to see every column →

Source: OrthoHeal comparison of orthopaedic immobilisation generations. Clinical selection remains the treating clinician's decision.

What FlexiOH® does not change

Bone healing takes the same time. Reduction quality, follow-up imaging and weight-bearing decisions remain exactly as they were.

Where it changes most

Six weeks of patient experience, cast-room hygiene and time, and the removal step — where the saw disappears entirely.

See it on your own cast table

A live application demo takes about thirty minutes.

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